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We propose a novel system for low-cost multi-color Fused Filament Fabrication (FFF) 3D printing, allowing for the creation of customizable colored filament using a pre-processing approach. We developed an open-source device to automatically ink filament using permanent markers. Our device can be built using 3D printed parts and off-the-shelf electronics. An accompanying web-based interface allows users to view GCODE toolpaths for a multi-color print and quickly generate filament color profiles. Taking a pre-processing approach makes this system compatible with the majority of desktop 3D printers on the market, as the processed filament behaves no differently from conventional filaments. Furthermore, inked filaments can be produced economically, reducing the need for excessive purchasing of material to expand color options. We demonstrate the efficacy of our system by fabricating monochromatic objects, objects with gradient colors, objects with bi-directional properties, as well as multi-color objects with up to four colors in a single print. 

We propose a novel solid-fluid coupling method to capture the subtle hydrophobic and hydrophilic interactions between liquid, solid, and air at their multi-phase junctions. The key component of our approach is a Lagrangian model that tackles the coupling, evolution, and equilibrium of dynamic contact lines evolving on the interface between surface-tension fluid and deformable objects. This contact-line model captures an ensemble of small-scale geometric and physical processes, including dynamic waterfront tracking, local momentum transfer and force balance, and interfacial tension calculation. On top of this contact-line model, we further developed a mesh-based level set method to evolve the three-phase T-junction on a deformable solid surface. Our dynamic contact-line model, in conjunction with its monolithic coupling system, unifies the simulation of various hydrophobic and hydrophilic solid-fluid-interaction phenomena and enables a broad range of challenging small-scale elastocapillary phenomena that were previously difficult or impractical to solve, such as the elastocapillary origami and self-assembly, dynamic contact angles of drops, capillary adhesion, as well as wetting and splashing on vibrating surfaces. 

Fluidic devices are crucial components in many industrial applications involving fluid mechanics. Computational design of a high-performance fluidic system faces multifaceted challenges regarding its geometric representation and physical accuracy. We present a novel topology optimization method to design fluidic devices in a Stokes flow context. Our approach is featured by its capability in accommodating a broad spectrum of boundary conditions at the solid-fluid interface. Our key contribution is an anisotropic and differentiable constitutive model that unifies the representation of different phases and boundary conditions in a Stokes model, enabling a topology optimization method that can synthesize novel structures with accurate boundary conditions from a background grid discretization. We demonstrate the efficacy of our approach by conducting several fluidic system design tasks with over four million design parameters. 

Predicting future discontinuous phenomena that are unobservable from training data sets has long been a challenging problem in scientific machine learning. We introduce a novel paradigm to predict the emergence and evolution of various discontinuities of hyperbolic partial differential equations (PDEs) based on given training data over a short window with limited discontinuity information. Our method is inspired by the classical Roe solver [P. L. Roe, J Comput Phys., vol. 43, 1981], a basic tool for simulating various hyperbolic PDEs in computational physics. By carefully designing the computing primitives, the data flow, and the novel pseudoinverse processing module, we enable our data‐driven predictor to satisfy all the essential mathematical criteria of a Roe solver and hence deliver accurate predictions of hyperbolic PDEs. We demonstrate through various examples that our data‐driven Roe predictor outperforms original human‐designed Roe solver and deep neural networks with weak priors in terms of accuracy and robustness.

 

We propose a novel Clebsch method to simulate the free-surface vortical flow. At the center of our approach lies a level-set method enhanced by a wave-function correction scheme and a wave-function extrapolation algorithm to tackle the Clebsch method's numerical instabilities near a dynamic interface. By combining the Clebsch wave function's expressiveness in representing vortical structures and the level-set function's ability on tracking interfacial dynamics, we can model complex vortex-interface interaction problems that exhibit rich free-surface flow details on a Cartesian grid. We showcase the efficacy of our approach by simulating a wide range of new free-surface flow phenomena that were impractical for previous methods, including horseshoe vortex, sink vortex, bubble rings, and free-surface wake vortices.